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Behind the Scenes: How Our 100,000 Sq Ft Manufacturing Facility Champions Efficiency and Quality

2024-06-10 Image First Editorial Team
Image First Limited 100,000 sq ft manufacturing facility exterior

Step inside Image First Limited's state-of-the-art manufacturing facility, where tradition meets innovation across more than 100,000 square feet of cutting-edge production space. Our facility represents the pinnacle of modern textile manufacturing in Kenya.

A Facility Built for Excellence

Our manufacturing hub spans over 100,000 square feet, making it one of the largest and most advanced uniform production facilities in East Africa. Every square foot has been designed with efficiency, quality, and worker comfort in mind.

LED Lighting: Illuminating Quality

Our entire facility is equipped with energy-efficient LED lighting systems that provide:

  • Superior color accuracy: Critical for matching school colors and ensuring consistent quality
  • Reduced eye strain: Better working conditions for our skilled tailors
  • 60% energy savings: Significantly reducing our environmental footprint
  • Longer lifespan: Less maintenance and waste

Servo Motor Technology: Precision in Every Stitch

At the heart of our production line are advanced servo motor sewing machines that deliver:

  • Unmatched precision: Servo motors provide exact speed and position control
  • Energy efficiency: 70% more efficient than traditional clutch motors
  • Quiet operation: Creating a more comfortable work environment
  • Consistent quality: Reducing variations in stitching and seaming

Smart Production Flow

Our facility layout optimizes the production process through:

  • Zone-based organization: Cutting, sewing, finishing, and quality control areas
  • Efficient material flow: Minimizing handling time and reducing errors
  • Digital tracking systems: Real-time monitoring of production progress
  • Quality checkpoints: Multiple inspection stages ensure perfection

Zero Waste Philosophy

Our commitment to sustainability extends beyond energy efficiency:

  • Fabric off-cuts: Transformed into furniture stuffing material
  • Thread remnants: Collected and recycled
  • Packaging materials: Reused and repurposed where possible
  • Water recycling: Advanced filtration systems for fabric treatment

Technology Meets Craftsmanship

While technology drives our efficiency, skilled craftsmanship remains at our core:

  • Computer-aided design (CAD) systems for pattern making
  • Automated cutting tables for precision and speed
  • Digital embroidery machines for school badges and logos
  • Advanced pressing and finishing equipment

Capacity and Capability

Our facility is capable of producing:

  • 50,000+ school uniforms per month
  • Complete uniform sets from blazers to accessories
  • Custom designs and school-specific requirements
  • Both traditional and sustainable fabric options

Future Expansion

As we continue to grow, our facility is designed for expansion. Future developments include:

  • Solar panel installation for renewable energy
  • Expanded automation systems
  • Additional production lines for specialized items
  • Research and development laboratory

Our manufacturing facility stands as a testament to our commitment to quality, efficiency, and sustainability. Every uniform that leaves our doors carries with it the pride of Kenyan craftsmanship and the promise of excellence.

Interested in touring our facility? Contact us at feedback@image-first.biz to arrange a visit.

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